POWER TEAM Hydraulic Hand Pump: 2 Stages, Single Acting

ORIGINAL INSTRUCTIONS Hydraulic Technologies 5885 Tech Services: (800) 477-8326 11th Street Fax: (800) 765-8326 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 powerteam.com Fax: (800) 288-7031 SINGLE-STAGE AND TWO-STAGE HYDRAULIC HAND PUMP Max. Pressure: See Pump Data Plate Operating Instructions for: 62072 (See P159) 201338-TID (See P12) P157 SERIES 62087 (See P55) P12 SERIES P175D SERIES 64122 (See P55) P19 SERIES P159 SERIES 64215 (See P59) P23 SERIES P159D SERIES 64372 (See P55) P30F SERIES P300 SERIES 66463 (See P59) P55 SERIES P300D SERIES 64662 (See P157) P59 SERIES P460 SERIES 64663 (See P157) P59F SERIES YM-01 © Hydraulic Technologies 1 Form No. 102842 Rev. 16 June 20, 2016  CONTENTS SAFETY EXPLANATIONS 3 1. Pictogram Definition 3 SAFETY PRECAUTIONS 4 SET-UP 7 1. Hydraulic Connections 7 OPERATION 7 1. Two-way Valve 8 2. Four-way Valve 8 PREVENTIVE MAINTENANCE 8 1. Bleeding Air From the System 8 2. Bleeding Air From The Pump 8 3. Hydraulic Fluid Level 9 4. Draining And Flushing The Reservoir 9 5. For models with Reservoir Type B & C: 10 6. For models with Reservoir Type D: 10 TROUBLESHOOTING GUIDE 11 POWER TEAM FACILITIES 13 DECLARATION OF INCORPORATION 14 © Hydraulic Technologies 2 Form No. 102842 Rev. 16 June 20, 2016  SAFETY EXPLANATIONS Two safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important. DANGER Danger is used only when your action or lack of action will cause serious human injury or death. WARNING Warning is used to describe any action or lack of action where a serious injury can occur. IMPORTANT Important is used when action or lack of action can cause equipment failure, either immediate or over a long period of time. 1. Pictogram Definition Do not remove this component. For service only. Pressure must be released. WARNING It is the operator’s responsibility to read and understand the following safety statements, • Only qualified operators should install, operate, adjust, maintain, clean, repair, or transport this machinery. • These components are designed for general use in normal environments. These components are not specifically designed for lifting and moving people, agri-food machinery, certain types of mobile machinery or special work environments such as: explosive, flammable or corrosive. Only the user can decide the suitability of this machinery in these conditions or extreme environments. Power Team will supply information necessary to help make these decisions. • Do not use equipment if damaged, altered, or in poor condition. • All safety decals must be replaced when unreadable. These instructions are intended for end-user application needs. Most problems with new equipment are caused by improper operation or installation. Detailed service repair instructions or parts lists can be obtained from your nearest Power Team facility. © Hydraulic Technologies 3 Form No. 102842 Rev. 16 June 20, 2016  SAFETY PRECAUTIONS WARNING To help prevent personal injury, • Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten. Connections need only be tightened securely and leak-free. Overtightening may cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities. • Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump and shift the control valve twice to release all pressure. Never attempt to grasp a leaking hose under pressure with your hands. The force of escaping hydraulic fluid could cause serious injury. • Do not subject the hose to any potential hazard such as fire, extreme heat or cold, sharp surfaces, heavy impact. Do not allow the hose to kink, twist, curl, or bend so tightly that the fluid flow within the hose is blocked or reduced. Periodically inspect the hose for wear because any of these conditions can damage the hose and result in personal injury. • Do not use the hose to move attached equipment. Stress may damage the hose and cause personal injury. • Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials may result in personal injury. • All components in the hydraulic system must match the maximum pressure rating of the pump. Pump • Do not exceed the PSI rating noted on the pump nameplate or tamper with internal high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury. • Before adding hydraulic fluid, retract the system to prevent overfilling the pump reservoir. An overfill may cause personal injury due to excess reservoir pressure created when cylinders are retracted. • The load must be under operator control at all times. • Do not connect pump to hydraulic system powered by another pump. Cylinder • Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury. • Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury. • Stay clear of lifted loads and keep others away. • Extensions are not recommended for lifting applications. © Hydraulic Technologies 4 Form No. 102842 Rev. 16 June 20, 2016  SINGLE-STAGE AND TWO-STAGE HYDRAULIC HAND PUMP Max. Pressure: See Pump Data Plate Definition: A hydraulic hand pump delivers hydraulic fluid under pressure by directly applied anual effort. Note: Illustrations depict general pump configurations. P23 P55 P12 P59F P59FP P30F P19 P30FP P460 P157D/P159D P157/P159 P300 64662/64663 © Hydraulic Technologies 5 Form No. 102842 Rev. 16 June 20, 2016  Volume & Pressure Reservoir Handle or Foot Order Volume per Maximum Usable Oil Product Weight For Use With Lever Effort Oil Capacity No. Stage stroke Pressure Type Capacity In.3 cm3 psi bar lbs. kg In.3 cm3 In.3 cm3 lbs. kg. P12 1 0.069 1.1 10000 700 75 34.0 A 12 197 9 148 5.7 2.6 1 0.305 5 325 22 8.5 3.8 P19 B 24.4 400 20 328 6.6 3 2 0.091 1.5 10000 700 98.5 44.7 P23 1 0.160 2.6 3000 200 70 31.8 B 23.8 390 20.3 333 12.0 5.4 1 0.216 3.5 325 22 P30F 125 56.7 B 31 508 27 443 10.0 4.5 2 0.054 0.9 10000 700 1 0.216 3.5 325 22 P30FP 125 56.7 B 31 508 27 443 10.0 4.5 pop-off 0.054 0.9 10000 700 Single Acting P55 1 0.160 2.6 10000 700 145 65.8 B 55 901 45 738 15.8 7.2 Cylinders 1 0.662 10.8 325 22 P59 145 65.8 B 55 901 45 738 17.2 7.8 (Pump in- 2 0.160 2.6 10000 700 cludes 2-Way 1 0.550 9.0 325 22 P59F 120 54.5 B 55 901 45 738 14.0 6.4 Valve) 2 0.130 2.1 10000 700 1 0.550 9.0 325 22 P59FP…