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TUNGALOY

Tungaloy is a Japanese manufacturer of indexable cutting tools and inserts, with a history dating back to 1929 when it was founded as Tungaloy Corporation in Kawasaki, Japan. The company is recognized globally for its expertise in metal cutting technology, producing a comprehensive range of turning, milling, drilling, and threading tools. Tungaloy's product portfolio includes diamond indexable turning inserts (e.g., DNMG, CNMG, and CCGT geometries), trigon milling inserts (WPMW series), exchangeable slotting and slitting cutters, and specialty milling inserts (XXMU series). The brand is known for its focus on high-performance carbide grades and coatings, such as the AH120 and AH140 grades, which are designed for improved wear resistance and toughness in various workpiece materials including steel, stainless steel, cast iron, and non-ferrous metals. Tungaloy inserts typically conform to ISO and ANSI standards for dimensional accuracy and interchangeability, with tolerances specified by the insert geometry (e.g., DNMG110408-TM). The company also supplies fasteners like screws (e.g., part 6802580) for securing inserts in tool holders, ensuring reliable clamping in machining operations. 3G Electric stocks a selection of Tungaloy products, focusing on commonly used turning and milling inserts, as well as associated tooling components. This inventory supports maintenance and production needs in industries such as automotive, aerospace, general engineering, and mold making. The inserts are available in various chipbreaker designs (e.g., TM, ZF, TSF) to optimize chip control and surface finish across different cutting conditions. Tungaloy's product numbering system follows industry conventions, making it straightforward for engineers to cross-reference with existing tooling setups. 3G Electric provides logistics support for these items, enabling procurement specialists to source Tungaloy tools for global operations without dealing directly with multiple manufacturers. The catalog includes both standard and specialty inserts, allowing plant engineers to select appropriate tooling for specific machining tasks, from roughing to finishing operations.

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Tentang TUNGALOY

Tungaloy is a Japanese manufacturer of indexable cutting tools and inserts, with a history dating back to 1929 when it was founded as Tungaloy Corporation in Kawasaki, Japan. The company is recognized globally for its expertise in metal cutting technology, producing a comprehensive range of turning, milling, drilling, and threading tools. Tungaloy's product portfolio includes diamond indexable turning inserts (e.g., DNMG, CNMG, and CCGT geometries), trigon milling inserts (WPMW series), exchangeable slotting and slitting cutters, and specialty milling inserts (XXMU series). The brand is known for its focus on high-performance carbide grades and coatings, such as the AH120 and AH140 grades, which are designed for improved wear resistance and toughness in various workpiece materials including steel, stainless steel, cast iron, and non-ferrous metals. Tungaloy inserts typically conform to ISO and ANSI standards for dimensional accuracy and interchangeability, with tolerances specified by the insert geometry (e.g., DNMG110408-TM). The company also supplies fasteners like screws (e.g., part 6802580) for securing inserts in tool holders, ensuring reliable clamping in machining operations. 3G Electric stocks a selection of Tungaloy products, focusing on commonly used turning and milling inserts, as well as associated tooling components. This inventory supports maintenance and production needs in industries such as automotive, aerospace, general engineering, and mold making. The inserts are available in various chipbreaker designs (e.g., TM, ZF, TSF) to optimize chip control and surface finish across different cutting conditions. Tungaloy's product numbering system follows industry conventions, making it straightforward for engineers to cross-reference with existing tooling setups. 3G Electric provides logistics support for these items, enabling procurement specialists to source Tungaloy tools for global operations without dealing directly with multiple manufacturers. The catalog includes both standard and specialty inserts, allowing plant engineers to select appropriate tooling for specific machining tasks, from roughing to finishing operations.

Aplikasi Umum

  • Automotive engine block machining — Tungaloy DNMG110408-TM turning inserts for cylinder bore finishing
  • Aerospace component manufacturing — Tungaloy CCGT 21.51 AL KS05F diamond inserts for aluminum alloy turning
  • General engineering — Tungaloy CNMG120412-TSF inserts for steel shaft roughing and finishing
  • Mold and die making — Tungaloy WPMW06X415ZPR AH140 trigon milling inserts for cavity profiling
  • Slotting operations in heavy equipment — Tungaloy exchangeable slotting cutter (MPN 6859487) for keyway cutting
  • High-speed machining of cast iron — Tungaloy XXMU08T204PR-MJ AH120 specialty milling inserts for face milling

Pertanyaan yang Sering Diajukan

Pertanyaan umum tentang TUNGALOY dari 3G Electric.

What are the key specifications of Tungaloy DNMG110408-TM turning inserts?

The Tungaloy DNMG110408-TM turning insert (MPN 6772258) is a diamond-shaped indexable insert with an 11 mm inscribed circle, 04 mm thickness, and 08 mm nose radius. The TM chipbreaker is designed for medium to finishing cuts on steel and stainless steel. It is typically used in turning operations and is compatible with standard DNMG tool holders. The insert is made from carbide with a coating suitable for general-purpose machining.

How do Tungaloy trigon milling inserts like WPMW06X415ZPR AH140 differ from standard inserts?

Tungaloy trigon milling inserts, such as the WPMW06X415ZPR AH140 (MPN 6820780), have a trigon (W-shaped) geometry with six cutting edges, offering higher edge utilization compared to square or round inserts. The AH140 grade is a PVD-coated carbide designed for high-speed machining of steels and cast irons, providing good wear resistance and edge toughness. The 06 size indicates a 6 mm inscribed circle, and the 415 designation refers to thickness and corner radius.

What is the purpose of Tungaloy exchangeable slotting and slitting cutters?

Tungaloy exchangeable slotting and slitting cutters (e.g., MPN 6859487) are used for cutting grooves, slots, and parting operations in metalworking. They feature replaceable cutting heads that can be swapped without removing the tool holder from the machine, reducing setup time. These cutters are designed for use on milling machines and lathes, and are available in various widths and diameters to accommodate different slot dimensions.

Are Tungaloy inserts compatible with other manufacturers' tool holders?

Yes, Tungaloy inserts are manufactured to industry-standard geometries (e.g., DNMG, CNMG, CCGT) that conform to ISO and ANSI specifications. This means they are generally interchangeable with tool holders from other reputable brands that accept the same insert shape, size, and clamping mechanism. However, always verify the insert pocket dimensions and screw thread specifications to ensure proper fit and performance.

What materials are Tungaloy AH120 and AH140 grades suitable for?

Tungaloy AH120 and AH140 are PVD-coated carbide grades. AH120 is optimized for machining stainless steels and high-temperature alloys, offering resistance to built-up edge and thermal cracking. AH140 is designed for general-purpose machining of steels and cast irons, providing a balance of wear resistance and toughness. Both grades are used in turning and milling applications where surface finish and tool life are critical.

How can I identify the correct Tungaloy screw for my indexable cutting tool?

Tungaloy screws (e.g., MPN 6802580) are specific to the insert and tool holder design. The screw type is determined by the insert's clamping mechanism—typically a flat-head or Torx drive screw. Refer to the tool holder's documentation or the insert's specifications to match the screw's thread size, length, and head style. Using the correct screw ensures secure clamping and prevents insert movement during machining.