Fireye D-Series 70D40 and 70D41 Burner Control

[{"filename":"D-4041-D40_D41_Solid_State_Burner_Controls_English_2013-07-08.pdf","text":"\n\n D-4041\n JULY 8, 2013\n\n\n SOLID STATE\n Burner Management\n Controls\n SERIES D40-41\n\n 70D41 ONLY 3G-OTH-02811 ONLY\n\n\n\n\nDESCRIPTION\n FIREYE® Series D40-41 Burner Management Controls provide ignition and flame failure protec-\n tion for manually started oil or gas burners. Plug-in Amplifier Modules permit the selection of ultra-\n violet, repetitive self-check ultra-violet, AUTOCHECK infrared, or rectification methods of flame\n detection. The control system includes a safe start check, effective on each start. If flame signal\n (real or simulated) is detected, the unit cannot be started. For increased safety and reliability, Fireye\n 72D1R3 AUTOCHECK infrared amplifier (using the pulsing flame signal) and 72DUVS ultraviolet\n amplifier (using a scanner shutter) check the function of the flame detecting system for component\n failure during each burner firing cycle. Meter test jacks on each amplifier module provide flame signal\n readout with a DC voltmeter. Flame failure response time is four seconds (max.). When amplifier modules\n with T suffix are used, the flame failure response time is reduced to one second (max.).\n The control provides three SPDT and one SPNO load switches for external loads and starting cir-\n cuits. Fireye D40-41 Burner Management controls may be adapted to a simple control system or as\n a building block with auxiliary devices to provide additional functions.\n\n\nSPECIFICATIONS\n Supply Voltage:\n D40-120V (Min. 102V: Max. 132V) 50/60 Hz.\n D41-230V (Min. 196V: Max. 253V) 50/60 Hz.\n Power Consumption (Operating): 20 VA.\n Maximum Simultaneous Connected Load: 2000 VA.\n Ambient limits: Max. Min.\n Control-Amplifier 140º F (60º C) - 40º F (-40º C)\n UV1A-UV2-UV8A-UV90 Scanner 200º F (93º C) - 40º F (-40º C)\n 45UV5 Scanner 200º F (93º C) - 40º F (-40º C)\n 48PT2 Scanner 140º F (60º C) - 40º F (-40º C)\n 69ND1 Flame Rod (Tip 2460º F) 1500º F (816º C) - 40º F (-40º C)\n\f \n\n\n\n\nMODEL CHANGE NOTICE\n All 3G-OTH-02811/41 models produced before May 1986 have terminal load ratings as shown in box A\n below. Beginning with May 1986 production, 3G-OTH-02811/41 models bear the CODE 2 (or higher) Label\n and have the terminal ratings shown in box B below.\n A. Code 1 terminal load ratings all models: B. Terminal Load ratings for 3G-OTH-02811 Code 2 Models:\n\n Max. Rating of each external load terminal: TERMINAL MAXIMUM RATINGS\n TERMINAL 7 ONLY: Alternate\n 3, 5, 6, 8, X, A 125 VA PILOT DUTY\n Rating — 300 VA transformer\n 120 VAC 230 VAC 7 250 VA Pilot Duty or Motor rating as given below: and 130 VA pilot duty; and maxi-\n mum combined load of not more\n 5 amps 2.5 amps Code 2 Voltage 120 VAC 230 VAC than 3 motorized valves —\n Holding — 180 VA\n 125 VA 125 VA or higher FULL LOAD 9.8 A 5.1 A Opening— 635 VA\n Locked Rotor — 730 VA\n Pilot Duty Pilot Duty models only\n LOCKED ROTOR 58.8 30.6 A\n C. CE Load ratings for 70D41\n TERMINAL MAXIMUM RATING AT 253 VAC\n 3, 5, 6, 8, 13, D 1A RESISTIVE OR (cos  = 1)\n 7, A, M, P, X 4.5A RESISTIVE OR (cos  = 1)\n\n\n\n\nORDERING INFORMATION\n Each complete Fireye Series D40-41 system includes:\n 1. A Control chassis and cover.\n 2. A plug-in amplifier.\n 3. A flame Scanner.\n 4. A Wiring Base\n To specify a surface mounted control system for 120 volts 50/60 Hz. with Infrared (AUTOCHECK)\n flame detection, with four second flame failure response timing, surface mounted, select the follow-\n ing:\n 3G-OTH-02811 Control and Cover\n 72D1R1 Plug-in amplifier\n 48PT2 Flame Scanner (specify cable length and mount)\n 60-1386-2 Wiring Base\n Fireye D40-41 controls supersede similar Fireye C-Series controls and are directly plug-in replace-\n able. The following chart illustrates the comparison.\n D SERIES C SERIES\n OBSOLETE PART NUMBER COMPONENTS\n D40-5030 Control 3G-OTH-02811 - Amplifier 72D1R1 Type 26DF4 - Model 5030\n D41-5131 Control 70D41 - Amplifier 72D1R1T Type 26DF4 - Model 5131\n D40-5060 Control 3G-OTH-02811 - Amplifier 72DUV1 Type 25DU4 - Model 5060\n D41-5161 Control 70D41 - Amplifier 72DUV1T Type 25DU4 - Model 5161\n D40-5050 Control 3G-OTH-02811 - Amplifier 72DRT1 —\n D41-5151 Control 70D41 - Amplifier 72DRT1T —\n\n Control 3G-OTH-02811 with Amplifier 72DUV1 will also replace a Fireye Type 25DU4 model 5040 pro-\n vided the wiring is changed to the appropriate wiring shown later in this document.\n Note: When a C-Series unit is replaced with a D-Series unit, the chassis retaining clip (for a quarter\n turn fastener) in the wiring base must be replaced with a threaded clip that is supplied with each D-\n Series Control.\n\n\n\n\n2\n\f \n\n\n\n\nDESCRIPTION OF FIREYE SERIES D40-41 COMPONENTS\n Control Chassis and Cover Amplifier Flame Scanner\n 1\n Rectification 69ND1-1000K4 /2\" mount 12\" (300mm) flame rod.\n 72DRT1 2-4 sec. FFRT 69ND1-1000K6 1\n /2\" mount 18\" (450mm) flame rod.\n 72DRT1T 1 sec. FFRT 69ND1-1000K8 1\n /2\" mount 24\" (600mm) flame rod.\n\n Use with 1\n 3G-OTH-02811 (120VAC) 50-60 Hz Infrared (IR) “Autocheck” 48PT2-1003 /2 straight mount 96\" (2400mm) cable.\n 72D1R1 2-4 sec. FFRT 1/ angle mount 96\" (2400mm) cable.\n or 48PT2-9003 2\n 70D41 (230VAC) 50/60 Hz 72D1R1T 1 sec. FFRT 1/ \" straight mount 48\" (1200mm) cable.\n *72D1R3 2-4 Sec. FFRT 48PT2-1007 2\n 1\n *72D1R3T 1 Sec. FFRT 48PT2-9007 /2\" angle mount 48\" (1200mm) cable.\n * For specific applications see note\n below.\n 1\n Ultraviolet (UV) UV8A /2\" angle mount 72\" (1800mm) wire (no cable).\n 72DUV1 2-4 sec. FFRT UV1A3 1\n /2\" straight mount 36\" (900mm) cable.\n 72DUV1T 1 sec. FFRT 1/ \" straight mount 72\" (1800mm) cable.\n UV1A6 2\n UV2 3/ \" straight mount 36\" (900mm) cable.\n 8\n UV90-3, -6, -9 90º side opening, 36\" (900mm), 72\" (1800mm),\n or 108\" (2700mm) cable.\n…