Suntec PUMP AJ

[{"filename":"AJ_EN_Ed17_January-2025.pdf","text":"PUMP TYPE AJ AJ\n AJ - 11 - Ed 17 - January 2025\nThis is a general specification leaflet; for specific applications not covered herein, PUMP\ncontact Suntec. IDENTIFICATION\nThe SUNTEC AJ oil pump is the basic model incorporating a pressure regulating\n (Not all model combinations are available\nvalve with cut-off*. Consult your Suntec representative)\n AJ : pressure regulation\nCOMPATIBILITY\n V : B100 applications\n- Domestic oil, HVO, B100 (biofuel blend with the addition of 100% FAME, as\ndefined in DIN SPEC 51603-6), kerosene. Gear set capacity\n (see pump capacity curves)\n- One or two-pipe system.\n- Normally associated with in-line solenoid valve. Shaft rotation\n and nozzle location\n (seen from shaft end)\nPUMP OPERATING PRINCIPLE A : clockwise rotation/\n right hand nozzle.\nThe gear set draws oil from the tank through the built-in filter and transfers it to B : clockwise rotation/\nthe valve that regulates the oil pressure to the nozzle line. All oil that does not go left hand nozzle.\n C : anti clockwise rotation/\nthrough the nozzle line will be by-passed through the valve back to the return line in left hand nozzle.\ntwo pipe installation or, if it is a one-pipe installation, back to the suction port in the D : anti clockwise rotation/\ngear-set; in that case, the by-pass plug must be removed from the vacuum gauge right hand nozzle.\nport and the return port sealed by steel plug and washer. Pressure range\n B : 7 - 15 bars\nThe valve also has a cut-off function* as follows : C : 10 - 20 bars\n E : 10 - 28 bars\nDuring starting period when the gear-set speed is increasing, all the oil passes A : 0,5 - 3 bars\nthrough a bleed slot in the piston, back to the return. Once the speed reaches K : kerosene\na certain value and the flow can no longer pass through this bleed slot, then the applications\npressure increases rapidly overcoming the valve spring force and opens the valve.\n AJ V 4 C B K 1000 4 P\nDuring the stop sequence, the gear-set speed slows down and the valve closes\nwhen the gear-set capacity is lower than the bleed slot flow.\n 1000 : standard model with\nThe cut-on and cut-off speeds depend on the gear-set size and set pressure. cut-off function\nBleed Ø 11 mm shaft\n 1002 : by-pass nozzle,\nBleeding in two pipe operation is automatic, but it may be accelerated by loosening no cut-off function\nthe plug in a pressure gauge port. Ø 11 mm shaft\n 1003 : standard model with\nIn one pipe operation, a pressure port must be opened to bleed the system. cut-off function\n Ø 8 mm shaft\n*Owing to the presence of the nozzle by-pass hole, AJ 1002 models have no cut-off\nfunction. Cut-off must be provided by an external solenoid valve. Revision number\n Installation\n P : by-pass plug installed\n in vacuum gauge port\n for two-pipe operation\n\n\n\n\n Pressure\n gauge port\n\n Pressure\n To nozzle\n adjustment\n\n Gear set\n\n Back\n to suction\n By-pass\n By-pass plug\n plug inserted\n removed Oil under suction\n\n\n Oil under pressure\n Vacuum\n gauge port By-passed oil\n returned to tank,\n ONE PIPE Return TWO PIPE or to suction\n INSTALLATION plugged Return Inlet INSTALLATION\n\n\n\n SUNTEC INDUSTRIES FRANCE - 1, rue Lavoisier - CS 60 102 - F-21603 LONGVIC Cedex - www.suntec.fr\n\fTECHNICAL DATA\n Pump capacity\n Capacity (L/h)\nGeneral\nMounting Flange according to EN 225\nConnection threads Cylindrical according to ISO 228/1\nInlet and return G 1/4\nNozzle outlet G 1/8\nPressure gauge port G 1/8\nVacuum gauge port G 1/8\nValve function Pressure regulating and cut-off*\n (*except for 1002 models).\nStrainer Open area : 30 cm2\n Pressure (bars)\n Opening size : 120 x 150 µm2\n Viscosity = 5 cSt - Rated speed = 2850 rpm\nShaft AJ 1000/1002 : Ø 11mm (7/16\") 1,8 cSt\n AJ 1003 : Ø 8 mm according to EN 225.\nBy-pass plug Inserted in vacuum gauge port for 2 pipe system; Data shown take into account a wear margin.\n Do not oversize the pump when selecting the gear capacity.\n to be removed with a 4 mm Allen key\n for 1 pipe system.\nWeight 1,7 kg\n Power consumption\n\n Power (W)\n\nHydraulic data\n\nNozzle pressure range B : 7 - 15 bars\n C : 10 - 20 bars\n E : 10 - 30 bars\nDelivery pressure setting 12 bars\nOperating viscosity 2 - 75 mm²/s (cSt) for AJ4, AJ6\n 1,25 - 75 mm²/s (cSt) for AJV4K, AJV6K\nOil temperature 0 - 60°C in the pump.\n Pressure (bars)\nInlet pressure 2 bars max.\n Viscosity = 5 cSt - Rated speed = 2850 rpm\nReturn pressure 2 bars max. 1,8 cSt\nSuction height 0,45 bars max. vacuum to prevent air separation\n from oil.\nRated speed 3600 rpm max.\nTorque (@ 45 rpm) 0,30 N.m (AJ4/AJ6) - 0,15 N.m (AJV4K, AJV6K)\n\n\n\n\n PUMP DIMENSIONS (in mm) Example shows \"C\" rotation and nozzle outlet.\n\n\n\n\n 41 51\n\n 71 A\n \n B\n \n A B C D\n…