Suntec PUMP ALE – One step model

[{"filename":"ALE_EN_Ed12_April-2024.pdf","text":"PUMP TYPE ALE\n\nThis is a general specification leaflet; for specific applications not covered herein,\n ALE\n ALE - 11 - Ed 12 - April 2024\ncontact Suntec. PUMP\nThe SUNTEC ALE oil pump incorporates a blocking solenoid valve fitted with a built- IDENTIFICATION\nin return valve ensuring an in-line cut-off function and a nozzle line pressure relief.\nThe integration of the return valve into the solenoid valve means that the ALE pump (Not all model combinations are available\nperformance and dimensions are identical to the AL pump. Consult your Suntec representative)\n\nCOMPATIBILITY\n ALE : blocking solenoid valve with in-line\n- Domestic oil, HVO, B100 (biofuel blend with the addition up to 100% FAME, as cut-off function and nozzle line\ndefined in DIN SPEC 51603-6 and EN 14214), kerosene. pressure relief device\n- One or two-pipe system V : B100 applications\n Gear set capacity\nPUMP OPERATING PRINCIPLE\n (see pump capacity curves)\nThe gear set draws oil from the tank through the built-in filter and transfers it to the Shaft rotation and nozzle\nnozzle line via the cut-off solenoid valve. A pressure regulating valve is used to location (seen from shaft end)\ndump all oil which is not required at the nozzle. A : clockwise rotation/\nIn two-pipe operation, the by-pass plug must be fitted in the return port, which right hand nozzle.\nensures that the oil by-passed by the regulating valve is returned to the tank and B : clockwise rotation/\nthe suction line flow is equal to the gear set capacity. left hand nozzle.\n C : anti clockwise rotation/\nIn one-pipe operation, the oil which does not go through the nozzle line is returned directly left hand nozzle.\nto the gear inlet and the suction line flow is equal to the nozzle flow. In that case, the D : anti clockwise rotation/\nby-pass plug must be removed from the return port, and the return port sealed by right hand nozzle.\nsteel plug and washer.\n K : Kerosene applications\nBleed Pump series\nBleeding in two-pipe operation is automatic : it is assured by a bleed flat on the piston.\n 3 : hub Ø 32 mm\nIn one-pipe operation, the plug of a pressure gauge port must be loosened until the\nair is evacuated from the system. Model number\n\nCut-off ALE V 35 C K 9 3 xx 6 P 07 00\nThe solenoid valve of the ALE pump is of the \"normally closed\" type and is situated Revision number\nin the nozzle line. This design ensures extremely fast response and the switching Installation\ncan be selected according to the burner operating sequence and is independent P : by-pass plug inserted in return port\nof motor speed. for two-pipe operation\nWhen the solenoid is non-activated, the valve is closed and all oil pressurized by M : without by-pass plug,\nthe gear set passes through the regulator to the suction or return line, depending return plugged,\nupon pipe arrangement. for one-pipe operation\nAs soon as the solenoid is activated, oil passes to the nozzle line at the pressure Solenoid valve voltage\nset by the pressure regulating valve. 05/07 : 220-240 V AC - 50/60 Hz\n 06 : 110-120 V AC - 50/60 Hz\nNozzle line pressure relief 02 : 24V AC - 50/60 Hz\nThe nozzle line pressure relief function operates only when the installation is fitted\nwith a nozzle incorporating a cut-off function which opens at 4 bars or above. Any Connector cable length\n 00 : no cable\nsubsequent expansion of the oil due to residual heat from the preheater or the boiler 35 : 35 cm cable - 45 : 45 cm cable\nis discharged through the relief valve in the pump which opens at a lower pressure 60 : 60 cm cable - 10 : 1 m cable\nthan the nozzle opening pressure.\nNote : For a boosted pump, the overpressure applies to the safety shut-off device\nand the relief valve.\n\n Solenoid valve (NC)\n open\n Relief valve\n Pressure\n Solenoid valve (NC) closed\n gauge port\n closed\n\n\n Pressure\n Relief valve\n adjustment to nozzle\n open\n\n Shaft seal\n\n\n\n\n Gear set Back to\n suction\n By-pass Oil discharged from nozzle\n plug By-pass line\n inserted plug Oil under suction\n removed\n Vacuum\n gauge port Oil under pressure\n\n By-passed oil\n Return Suction Return returned to tank\n plugged or to suction\n\n SUNTEC INDUSTRIES FRANCE - 1, rue Lavoisier - CS 60 102 - F-21603 LONGVIC Cedex - www.suntec.fr\n\fTECHNICAL DATA Pump capacity\n\nGeneral Capacity (L/h)\n\nMounting Hub mounting according to EN 225\nConnection threads cylindrical according to ISO 228/1\nInlet and return G 1/4 (with facilities for conical sealing on revision 6 models)\nNozzle outlet G 1/8\nPressure gauge port G 1/8\nVacuum gauge port G 1/8\nValve function Pressure regulation\nStrainer open area : 6 cm2 - opening size : 150 µm\nShaft Ø 8 mm according to EN 225\nBy-pass plug inserted in return port for two-pipe system ;\n Pressure (bars)\n to be removed with a 4 mm Allen key for one pipe\n system.\nWeight 1,1 kg Viscosity = 5 cSt - Rated speed = 2850 rpm\n 1,8 cSt\nHydraulic Data\nGear size Nozzle pressure range* Factory setting\n Data shown take into account a wear margin.\n35/55 4 - 18 or 7-25 bars @ 5 cSt 9 or 12 bars Do not oversize the pump when selecting the gear capacity.\n35K/55K 8 - 15 bars @ 1,8 cSt 9 bars\n*other ranges available on request, refer to the specified range of the particular fuel\nunit. Power consumption\nViscosity range 1,25 - 12 mm²/s (cSt) for ALE 35K/55K\n 2 - 12 mm²/s (cSt) for ALE 35/55 Power (W)\nOil temperature 0…