Honeywell Relay BC 1000 B 1018

3G-CBM-04220 et HON07109 FLAME SWITCH BC1000 SERIES PRODUCT HANDBOOK The BC1000 (FR models) will operate also with the ex-Satronic IRD810/1010 range of infrared sensors. Note that this combination is NOT CE approved for use on installations that fall under the GAD (Gas Appliances Directive). 2. FEATURES 1) Compact design. 2) Plug-in wiring sub base for direct panel or DIN RAIL mounting. 3) Safe-start check (SSC) feature prevents operation when abnormal flame condition exists at start-up. 1. APPLICATION 4) LED indication (Power, Flame, SSC) on the front to show operation status (SSC hidden The BC1000A/B series is a flame switch for behind the front cover). intermittent operation to indicate presence or absence of a flame and to be applied in 5) Screw terminals on the front provide continuous 0~6VDC flame signal strength commercial or industrial burner installations. The monitoring. BC1000A can also be used as a primary control for manually operated burner systems using a start/stop station. In addition to the flame sensing functions, the BC1000A/B provides a “Safe Start” function which checks if a flame signal is present when applying power to the device. If so, the BC1000A/B holds its operation until the flame signal disappears. The BC1000A/B can be used with a recifying flame rod or all existing non-selfcheck Honeywell “PowerTube” type UV sensors (for intermittent operation only. Contents 1. Application ..................................................................1 2. Features .....................................................................1 3. Specifications ............................................................2 4. Appearance and Dimensions ....................................3 5. Installation and Wiring ...............................................4 6. Operation and Sequence ............................................8 7. Approvals....................................................................9 8. Sales affiliates in Europe ..........................................10 1 ENS7002R3_KO65_2011  3. SPECIFICATIONS Table 1: Model Selection Guide Flame Rated Power Flame Safety-start Flame Model Response voltage consumption sensor check output output time Flame rod or SPST SPST BC1000A0110F 115V 50/60Hz 5W 2 ± 1 sec. C7012A/G (T3-4) (T2-3) SPST SPST BC1000A0110U 115V 50/60Hz 8W 2 ± 1 sec. C7027/35/44 (T3-4) (T2-3) Flame rod or SPST SPST BC1000A0220F 230V 50/60Hz 5W 2 ± 1 sec. C7012A/G (T3-4) (T2-3) SPST SPST BC1000A0220U 230V 50/60Hz 8W 2 ± 1 sec. C7027/35/44 (T3-4) (T2-3) BC1000B1000 115V 50/60Hz 5W Max. 1 sec. Flame rod or None SPDT C7012A/G (T2…4) Flame rod or SPDT BC1000B1018 230V 50/60Hz 5W Max. 1 sec. None C7012A/G (T2…4) SPDT BC1000B2001 115V 50/60Hz 8W Max. 1 sec. C7027/35/44 None (T2…4) SPDT BC1000B2019 230V 50/60Hz 8W Max. 1 sec. C7027/35/44 None (T2…4) Table 2: Electrical and Environmental Ratings Item Specification Rated voltage 110..115Vac or 220..230Vac, 50/60Hz -15 ~ +10% Allowable ambient Stand-alone mounting: -20 ~ +60 ℃ temperature Parallel mounting (2 or more sets) : -20 ~ +45 ℃ Protection Class IP00 (mount inside cabinet) Allowable ambient humidity Max. 90% RH non condensing Vibration resistance 0.5G (10 to 150Hz for 1h each in x,y and z directions) Insulation resistance More than 50MΩ at DC500V between terminals and ground Life expectancy Designed for 10 years of operation or 250.000 cycles under nominal conditions Terminal ratings Relay output max 1A @ cosφ=1,0 per terminal Flame On : > 1V Flame strength Flame Off : < 0.2V Size (WxHxD) 42.5 x 90.0 x 95.5 mm (including sub-base) Weight Approx. 334g (including sub-base) * Keep min. 50mm distance from the top and min. 20mm left/right/bottom around the device. 2 ENS7002R3_KO65_2011 4. APPEARANCE AND DIMENSIONS DIN RAIL Mounting Plate Body Front cover frame Power LED Flame LED SSC LED (hidden) Subbase Flame voltage measurement terminals Fig. 1: Appearance Fig. 2: External Dimensions (in mm) 3 ENS7002R3_KO65_2011 5. INSTALLATION AND WIRING CAUTION INSTALLATION When Installing this Product… IMPORTANT 1) Read these instructions carefully. Failure 1) Do not install the Flame Switch under any to follow them could damage the product circumstances in the following locations: or cause a hazardous condition. a. Where chemicals or corrosive gases 2) Check the ratings given in the instructions are present, such as ammonia, sulfur, and marked on the product to make sure chlorine, ethylene compounds, acids, the product is suitable for the application. etc. 3) Installer must be a trained, experienced, b. Where the relative humidity reaches flame safeguard service technician. the saturation point. The relay module 4) After installation is completed, check out is designed to operate in a maximum the product operation as provided in 85% relative humidity continuous, these instructions. noncondensing, moisture environment. Condensing moisture can cause a safety shutdown or damage the device. WARNING c. Where vibration exceeds 0,5G Fire or Explosion Hazard. continuous vibration or temperatures Can cause property damage, severe injury, or exceed the maximum specification for death. this device. Carefully follow safety requirements when 2) Disconnect the power supply from the installing a burner control. main disconnect before beginning installation to prevent electrical shock and equipment damage. Supply power to CAUTION BC1000 after finishing all wiring and completing proper checks. Electrical Shock Hazard or Equipment Damage. 3) Do not overload the BC1000 terminal Disconnect power supply before beginning rating. installation to avoid an electrical shock or 4) Do not bundle the lead wires for mains, equipment damage. ignition transformer’s HIGH-VOLTAGE and flame detector. The min. distance between the BC1000 and the HV ignition cable is 10cm. 5) Use proper grounding work in accordance with the engineering standards for electrical equipment. 6) After deenergizing the BC1000, residual charge may be present on terminal 5 (F lead of the flame detector).…